Reverse shifting gears with the engine speed above idle or while the vehicle is moving could cause transmission damage. Polaris atv magnum 4x4 19961998 repair service manual. Dennis kirk carries more 2001 polaris scrambler 500 4x4 products than any other aftermarket vendor and we have them all at the lowest guaranteed prices. Radiator for arctic cat 500 4x4 automatic manual 20002001. To change gears, stop the vehicle, and with the engine idling, move the lever to the desired gear. However, all materials and specifications are subject to change without notice.
Use our part lists, interactive diagrams, accessories and expert repair advice to make your repairs easy. Where is the transmission dipstick on a polaris scrambler. Polaris scrambler 500 4x4 owners manual pdf download. Enthusiasts sometimes overlook atv transmission and differential maintenance. Driver must be at least 16 years old with a valid drivers license to operate. This 2001 polaris scrambler 400 2x4 is in excellent condition. In the owners manual, ford recommends changing transmission and differential fluid at 150,000 miles. The newer models house the hilliard system in a central front gearcase that from the outside looks similar to most 4x4s. Polaris scrambler 500 2001 motorcycle photos and specs. This assembly type is most often seen on sport quads and older 4x4s. How to change the transmission fluid on a polaris sportsman atv. It has been opperating just fine but was wondering if i should change it our would it just. Whether its extreme heat, highrpm riding or heavy towing, our motor oils will keep your 2000 polaris magnum 325 4x4 protected.
How often should i change front or rear differential fluid. If you have any doubt as to your ability to perform any of the procedures outlined in this service manual, contact an authorized polaris dealer for service. We recommend the use of agl synthetic gearcase lubricant. Polaris repair manuals download a repair manual straight to your computer, tablet or smart phone in seconds. Repair parts home motorsport parts polaris parts polaris atv parts polaris atv parts 2001 polaris a01bg50aa 2001 scrambler 500 4x4 parts. Transmission fluid gm synchromesh friction modified. Whoever said a automatic is better for drag racing you dont know. Polaris scrambler 500 4x4 owners manual page 85 of 129.
The polaris scrambler is a fourwheeldrive sport atv introduced in 1995 and still in production. Care must be taken to ensure that the fluids are contained. Polaris ranger 500 2x4 polaris ranger 500 4x4 carb polaris. Too lateunsafe to change tranny fluid bob is the oil guy. Amsoil synthetic atv transmission and differential fluid offers excellent. Add 1 quart less than the amount of oil recommended by the car owners manual for your particular model. Owners manuals polaris sportsman canada polaris atv. I have a 2001 polaris scrambler 50 i am trying to get. Hello i recently changed the transmision fluid in my 04 sportsman 500. However, changing the transmission oil at regular intervals will help extend its service life.
If a polaris scrambler transmission vent line is blowing out transmission fluid the fluid may have been overfilled. I was almost positive it was gear oil so i used amsoil severe gear 75w90. Polaris atv 4x4 transmission repair removing and disassembling a polaris atv transmission out of a 1994 polaris 400l 4x4 the low engagment dog was what broke. Carburetor carb for arctic cat 500 4x4 automatic manual transmission 0470533.
How to change the transmission fluid on a polaris 250. Polaris scrambler 400 fluid specs polaris began building allterrain vehicles atv in 1985. Using a properly formulated transmission fluid or differential fluid for your polaris trail boss 325 can protect your atv from costly problems down the road. Free auto repair manuals online, no joke a free resource to get repair manuals online. Ranger 500 efi transmission exploded view of internal parts. Place the clear hose into the transmission bolt hole. Polaris transmission repair on this page we will go through the procedure to remove, disassemble, inspect, repair and reinstall a gearbox in a 2004 polaris ranger 4x4. The manual says to use polaris synthetic gear case oil. Automotive replacement manual transmission drive shaft seals. Hustler transmission oil change kit for raptor sd, sdx, flipup, and fastrak. Remove dipstick and check to see that the oil level is in the normal.
The polaris scrambler is a fourwheeldrive sport atv introduced in 1995 and. I have a 2001 polaris scrambler 500 and when i bought it the battery was bad. What type of transmission fluid do you put into a polaris. Genuine polaris synthetic trans oil or another brand. He bought a set of paddles and it bogged the engine down so bad he got ride of them. Most parts are now available for purchase online, but as always you can also purchase them at your local dealership. The early 2004 and older models have an individual hilliard clutch in each front wheel hub. The ranger came in to our shop with the high gear grinding and would not engage, our first step is to adjust the linkage as that can cause the problem. Empty the transmission fluid from the fluid pumps tank into a safe plastic container. It has been opperating just fine but was wondering if i should change it our would it just be fine. Under extreme use, change the front gearcase fluid every 25 hours.
My wife just bought me a 2001 polaris 500 scrambler 4x4 and i am having a issue with. I have a polaris ranger 700 xp 4x4 09 model which has the polaris pvt transmission and calls for agl lubricant. Brand new transmission fluid oil exchange flush cleaning machine. How to change transmission oil polaris trailboss 325 atv.
I have a 2001 polaris scrambler 50 i am trying to get running. If your vehicle is currently supported with online ordering, you will be redirected to the brand specific website. The polaris 500 has front rear end that does take the 80w90 gear oil. Sometimes when approaching stop signs i will be coasting in neutral and as i get near to stopping the engine will stutter, shake a little then stall out when im almost stopped. After you dip the carb it will need all jets and passages to be verified with spray carb cleaner to make sure the fluid will make it through each intended passage and exit another passage. The issue with liability is that many owners with blown transmission try to change the fluid for a fix. Its constant velocity automatic transmission has a single forward gear with a range wide enough for flats or. View online or download polaris scrambler 500 4x4 owners manual. And, make sure that the level is perfect when hot on a flat surface. So i did and it helped, but it still does a little bit. My scrambler 500 4x4 has had small transmission leak for awhile now only way to properly fix it is split the case but i have been using just regular atf transmission fluid in it for over 5 years.
Blown transmissions wont be rebuilt with a fluid change. How to tighten a chain on a polaris scrambler 500 trail boss 330. I would just start it with the pull start and everything worked fine. All manuals are in pdf format for quick easy download. The crankcase drain plug on a 2007 polaris scrambler 500 is hard to locate.
Switch the tab on the clear hose to inject and pump the handle until the fluid. Get the latest specifications for polaris scrambler 500 2001 motorcycle from. Find and download the owners manual for your vehicle by selecting its year and model. Passengers, if permitted, must be at least 12 years old. In the owners manual it says to unscrew the plug on the top of the case and look at the. Find the durable, dependable 2001 polaris scrambler 500 4x4 500cc atv batteries you need to fit your vehicle at batteries plus. Shop our large selection of 2001 polaris scrambler 500 2x4 a01ba50aa oem parts, original equipment manufacturer parts and more online or call at 2317374542. At 60,500 miles i just changed my transmission fluid to amsoil atl and the transmission filter and the rear axle with amsoil svo 2.
Changing oil on polaris scrambler 500 using 0w 40 and frame filter. Polaris offroad vehicles can be hazardous to operate and are not intended for onroad use. Manual covers complete tear down and rebuild, pictures and parts diagrams, torque specs, maintenance, troubleshooting and more. Keep your atv or four wheeler powered up wherever you go. Magnum 4x4 oil tank vent fitting restricted all 1995 models transmission lubricant expelled.
Polaris atv magnum 2x4 19961998 repair service manual. All riders should always wear helmets, eye protection, and protective clothing. Polaris atv service manual 1996 1998 all models vehicles. Best selection and great deals for 2001 polaris scrambler 500 4x4 items. Buy honda,polaris,kawasaki,yamaha,suzuki,canam,ktm,parts. Fix for 2001 polaris trailboss 325 left handlebar switch. Checking the oil in the chain case of a polaris trail boss 325 diagram motor polaris xpress 300 free 1989 yamaha big bear 350 manual free 1999 xplorer polaris atv manual free 2005 polaris ranger 4x4 service manuals free download for a 2001 polaris magnum 325 2x4 service manual free manual for 1990 polaris trail boss 4x4 250 free repair manual for a 2003 scrambler polaris 500.
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